Production Capabilities

laser-cutting-pic   LASER CUTTING


General Capabilities

  • 2 Lasers with automated loading and unloading for lights out operation
    • 6kw Bystronic Bysprint Fiber laser
    • 4.5kw Mitsubishi EX CO2 laser
  • 5’ x 10’ x 1” capacity
  • Automated quote-to-cut order entry

Fiber Laser

Fiber lasers are the newest development in laser cutting. The laser beam is created by an active fiber and transmitted over a transport fiber to the machine cutting head. Fiber lasers are significantly smaller than CO2 lasers and generate twice as much power from the same amount of current.

Global Shop ERP System

All of our lasers are connected to our Global Shop ERP system for lights out operation. PO to cutting takes less than 10 minutes regardless of how many lines are on the order. Hundreds of parts can be entered into the system and be available to cut at any time. This system allows late Friday orders and early Monday deliveries.

 

   MILLING & TURNING


  • Haas VF2 CNC: Vertical machining center, X – 30” x Y – 16” x Z – 20” travel, 30 HP spindle, through spindle coolant, Renishaw control & 24-station auto tool changer
  • Hardinge 1250II: Vertical machining center, X-50’’ x Y-26’’ x Z-25’’ travel, 22 HP spindle, dual speed gearbox, through spindle coolant, Fanuc OIM control & 32- station auto tool changer
  • Haas VF-6: Vertical machining center, X – 64″ x  Y – 32″ x Z – 30″ travel, 30 HP spindle, through spindle coolant, Renishaw control & 24-station auto tool changer, and Rotary table.
  • Haas ST-30SSY: Turning center, 30 HP spindle, 3’’ bar feed capacity, 10’’ hydraulic chuck, 16’’ max cutting diameter, X – 12.5” x Y – ± 2” x Z – 23”, 24 station turret, radial and axial live tooling, programmable tailstock
  • Andrychow Manual engine lathe 16” x 40”
  • Series 1 Bridgeport (2) with digital readout
  • Willis 48’’ Radial Arm drill
  • Flex Arm Tap Arm (3)
  • Rigid 1224 Pipe threader

 

   FORMING


From simple angles to complex multi-bend parts our expertise and tooling can make the difference.

Presses

  • Bystronic: Xpert 80 5′ x 88 tons 9 axis CNC
  • Bystronic: Xpert 200 10′ x 220 tons 9 axis CNC
  • Accurpress: 8’ x 130 ton 2 axis CNC
  • Ermak: 12’ x 175 ton 4 axis CNC
  • Accell: 12’ x 235 ton 9 axis CNC

Rolls

  • 36” 20 ga mechanical roll
  • Niagra 48” 14 ga mechanical initial pinch roll
  • WDM 60” 10 ga hydraulic digital readout initial pinch roll
  • Davi MCP9 Structural Section Roll 3/8″ x 3″ Angle capacity at 44″ diameter

Insertion

  • Haeger 824 hardware inserter with vibratory feed

 

 Hy-Flex Fabrication Capabilities   FABRICATION


  • Hyd‐Mech S‐20A: CNC horizontal band saw, 13” x 18” max capacity with hydraulic bundle hold down with 60 degree miter and auto feed
    Spartan IW66D Iron Worker
  • Accushear ¼” x 10’
  • Hand Beveling tools
  • Hand Graining tools

 

    WELDING


Capabilities:

  • Fabrication of both small and large parts and assemblies
  • Laser cut fixtures for low cost and quick start up of projects

Robotic Welding

  • 1‐Almega AX‐V6 110” diameter reach with 340° rotation and 6 axes, ± .003 positional repeatability

Manual Mig and Tig of Carbon Steel / Stainless Steel and Aluminum

  • 7- 300A Miller 350P digital Mig welders
  • 3-200A Miller 252 Mig welders
  • 1-350A Miller 350 LX Syncrowave Tig welder
  • 1- Stud welding unit

Spot Welding (Resistance Welding)

Number of additional support pieces and backup stations

 

   DEBURRING & FINISHING


Weber TTS 1100

  • Weber finishing and edge rounding machine. 42” width capacity
  • Numerous hand grinders and sanders to finish your smallest to largest parts fast and precise

 

 painting-pic   PAINT & FINISHING


Powder Coating

  • 8’ x 8’ x 16’ max oven opening
  • Manual wash and powder
  • Iron phosphate pretreatment

Wet booth

  • 12’ x 12’ x 12’ booth size

 

 learn-more-pic   DESIGN & ENGINEERING


With a highly trained and experienced staff, we can analyze your designs and offer recommendations for reducing cost and increasing manufacturability. From concept to finished part, our engineering team will be with you at every step.

Our engineers use …

  • Solid Works 3‐D solid modeling software
  • Global shop ERP integrated system
  • Cell and Bysoft Laser nesting and programing software
  • Radan press brake programming software

File Types and Extensions

  • Solid Works: .SLDPRT ‐ .SLDDRW ‐ SLDASM
  • Solid File: .STEP ‐ .IGES
  • Pro-E Files: .PRT ‐ .ASM
  • Drawing Exchange File: .DXF
  • Solid Edge: .PAR ‐ .PSM ‐ .ASM
  • Drawing File: .DWG
  • Inventor Files: .IPT ‐ IAM
  • Unigraphics: .PRT
  • Cadkey File: .PRT
  • Catia Graphics File: .CGR